Primary Reforming Operation and Maintenance

Introduction

Gas pipeline systems play an important role in modern industrial operations. The purpose of this Pipeline Operations & Maintenance training course is to enhance participants` awareness related to; the effective and safe operation of gas pipelines. In this regard it will cover the gas pipeline system structure features and components including; the equipment for gas flow (pumps and compressors) and control devices (valves, control system). In addition; this training course will enable delegates to inspect and test the pipeline accordingly as per the relevant standards. Delegates will also be able to enhance their familiarity with gas pipeline cleaning and other maintenance. This training course will include; case studies with real problems from industrial practice which encourage discussions and exchange of experiences.

Participants attending this training course will develop the following competencies:

• Projecting confidence by understanding the basics and technical concepts
• Effective communication to carry a persuasive message across to others
• Help their teams find creative solutions to workplace challenges

Objectives

This training course aims to enable participants to achieve the following objectives:

• Understand the gas flow basics
• Explain the hazards associated with the operation and maintenance of gas pipeline
• Identify the basic components of a gas pipeline
• Explain how to safely operate and monitor a gas pipeline
• Conduct efficiently the maintenance of gas pipelines
• Inspect and test gas pipeline
• Outline the practical aspects related to the operation and maintenance activities of gas pipelines
• Use & follow the guidelines & best industrial practices related to the operation, control, inspection & testing of pipelines

Training Methodology

This training course will combine presentations with interactive practical exercises, supported by video materials, activities and case studies. Delegates will be encouraged to participate actively in relating the principles of gas pipeline management to the particular needs of their workplace. This training course covers essential skills and with impact, confidence to handle challenging situations and flexibility to find solutions. This allows development of deeper relationships with teams working in the same field. This is crucial for inspiring team members to achieve organizational goals and influencing individuals to support the team direction.

Who Should Attend?

• Engineers and technicians working in the petrochemical and process industry
• Engineers and technicians working in oil refineries and gas production companies
• Professionals for operation, technical service and maintenance involved in the operation, monitoring, control, inspection, testing  and maintenance of gas pipelines
• Engineers and consultants responsible for planning of new production lines

Course Outline

Day 1 - Gas Pipelines Basics

• Natural gas properties
• Types of gas pipelines (Transmission, distribution, gathering, production).
• Gas pipeline diagram
• Main components of gas pipeline system
• Gas pipeline; sizing, flow rate, MAWP and required pumping power.
• Gas pipeline material and associated working fluid
• Gas quantity measurements: custody transfer
• Related standards; ISO, ASME, API
• Exercise

Day 2 - Gas pipeline construction, operation, monitoring and control

• Construction of gas pipelines
• How natural gas pipeline work?
• Odorization
• Transient operation and effects.
• Monitoring (leakage surveys and patrolling & surveillance: SCADA).
• Safety Instrumentation, control valves and other Safety devices.
• Pipeline failure prevention & root cause analysis.
• Case study

Day 3 - Gas pipe material degradation

• Types of gas pipeline materials (metallic, non-metallic)
• Material aging: erosion, corrosion & stress corrosion cracking
• Corrosion Direct Assessment: External (ECDA) and internal (ICDA) Methods
• Cathodic protection, coating and other technologies: outer & inner surface
• Metal loss inline inspection (ILI) and smart pigging (NDT) monitoring
• Pipeline fatigue, cracks, seam defects and ruptures
• Workshop: Examples and solutions

Day 4 - Gas pipelines common problems and maintenance Technologies

• Pipeline maintenance (cleaning technologies, reconditioning).
• Pipeline vibrations and support integrity.
• Gas piping problems (leaks, improper connection, rusting, hissing sound an egg smell, issues with gas power appliances).
• Repair technologies: welding of composite sleeves and segment replacements.
• Maintenance of valves, fittings and accessories.
• Hot tapping, temporary plugging (stopple).
• Case study

Day 5 - Gas pipeline risk-based inspection and pipe testing

• Reliability and availability of gas pipelines.
• Pipeline integrity management.
• Risk-based inspection (RBI).
• Fitness for Service (FFS)
• Estimate of the remaining life of the equipment
• Hydrostatic testing (allowable operating pressure and hydrostatic test pressure).
• Exercise